Archive for the ‘Supply Chain Management’ Category

Sales & Operations Planning Drives RESULTS

Friday, April 5th, 2013

Sales & Operations Planning (sometimes known as SIOP or sales, inventory & operations planning) drives revenue, profitability and cash flow. Here are 5 tips to ensure success:

1. Balances demand & supply – The key benefit of SIOP is to balance demand (sales forecasts) with supply (our ability to meet the sales forecast in the most profitable manner typically focused on production plans, purchase plans, capital plans and inventory plans).

2. Encourages collaboration – An often-overlooked critical component to success is to align all the functions of a company on balancing demand with supply.

3. Highlights roadblocks to success – What could be better than to avoid the drama and stress associated with pointing out issues (which are often attached to people)? Instead, SIOP highlights these issues as a part of the process.

4. Forecasts financials – SIOP will not only balance demand with supply but it can also be used to forecast revenue and profitability.

5. One Plan - How often do you find multiple sales forecasts and cost improvement plans – one to manage to, one to send to your boss, one for the budget, etc.? SIOP brings it together into 1 plan.

© Lisa Anderson 2013. All rights reserved.

Supply Chain Fundamentals Accelerate Performance

Friday, March 1st, 2013

I just finished speaking at 6 Packed Supply Chain Conference in Dallas, Texas, and it was obvious that supply chain fundamentals remain in style. I presented on two topics – “Best Practices of Inventory Management” and “Leveraging Social Networks to Improve Operations”. There was standing room only for “Best Practices of Inventory Management”. At lunch, one attendee told me that she had to leave because the standing room was full and she didn’t want to take a group’s spot. Who knew inventory could be so popular?

I wholeheartedly believe in the vital importance of supply chain fundamentals as 80% of my clients dramatically improve supply chain performance with a bit of focus on fundamentals. It isn’t as exciting as the latest and greatest fad but it “works”! As executives are interested in return on investment, they are thrilled if I implement simple or bedrock concepts that generates 10:1 returns. For many years, I told folks that I focused 80% of my time on people with 20% on process and systems. Recently, I realized that I was undervaluing what I did – by asking the right questions (which relate back to the technical expertise), I was able to focus on the “right” areas. Then, 80% of my work goes back to culture change and people.

As I said in my speeches this week, in today’s new normal business environment where volatility is the new norm, customers’ expectations are elevated and speed is king, you must stand out from the crowd. Being exceptional on the fundamentals will get you into the main race. Then, you can expand on those concepts with collaboration and innovation to accelerate supply chain performance. If you’d like to hear more on these types of topics, please sign up for my free monthly Profit through People newsletter (http://www.lma-consultinggroup.com/newsletter.php).

© Lisa Anderson 2013. All rights reserved.

What are best practices to improve operational performance?

Tuesday, February 5th, 2013

As I continually find, fundamentals are often overlooked yet critical to success; thus, it seems this is a great topic to take a look at….

1. What matters in your operation? – Forget about Lean, Six Sigma, TQM and the rest for now. In my experience, it is a distraction and doesn’t correlate to success. Instead, take a step back and think about what matters in your operation. Are materials significant? Or labor? Short lead times? Quick configuration?

2. Track just a few key metrics – Track what matters. It sounds simple but is often overlooked, too complex or lost in the shuffle with all the noise. It will get focus on what matters.

3. Uptime – Several times, I’ve found that uptime percentages are more impactful than efficiency rates yet we spend 80% of our time on efficiencies. Why? Instead, find out why the machines aren’t running.

4. Eliminate waste – Most of the time, I find that the key to success is identifying waste. Once it’s identified, if the right people are brought together, it will be addressed. Don’t run in circles.

5. Collaboration – As operations folks, we are often times too reluctant to bring in experts (believe me, you are not alone if you feel this way!). Instead, ask experts and create an environment of collaboration – suddenly, your issues will disappear. Include engineering, R&D, suppliers, customers, software experts, etc.

© Lisa Anderson 2013. All rights reserved.

Supply Chain Strategy – Formula for Success

Friday, January 25th, 2013

in today’s new normal business environment requires thinking about supply chain strategy differently than we did ten years ago. Supply chains have become more complex – and global. Managing risk is multi-faceted. Yet supply chains are the bread and butter of business success as customer satisfaction is not only important (as it always has been) but it is also paramount in today’s economy – with sales growth rates a challenge, you had better deliver more for less – and quicker.

Thus, thinking about supply chain strategy is an excellent place to start to ensure you are positioned successfully to meet and exceed your business strategy. What are the critical elements? 1) Start by being customer focused. 2) Build in responsiveness. 3) Supplement with operational excellence.

1. Start by being customer focused: This fundamental requirement has not changed. The key is to ensure you aren’t thinking about this from a peripheral level. For example, I’ve yet to find a customer who didn’t say that every element of product design and delivery performance is important yet they cannot all be of equal importance.
We must dig deeper and ask clarifying questions in a collaborative manner. For example; how would you prioritize the elements? Which are you willing to increase the price paid in order to receive? Are you willing to collaborate (requiring an investment in time) to find ways to achieve them?

Get to know your customers and your customers’ customers. I’m surprised how many times when working with my client’s key customer on vendor managed inventory or collaborative ordering programs that we find ways to provide value to the key customer by getting to know their customers (watching for patterns, analyzing the data, asking questions). Customers don’t always know what they need until they see it. Who knew they needed an iPod? Think of the value if you are the one to identify it!

2. Build in responsiveness: There is little more important in the new normal business environment than being responsive or agile. Volatility is the new norm. No one knows what will happen next week or next month, let alone 1-5 years from now. If executives admit what is feasible, long term strategies are 1-2 years; beyond that timeframe is useless. Thus, the key to success is to be more nimble than your competition.
There are countless ways to build in flexibility and responsiveness. Let’s start with our customers – do we allow for changes in demand patterns? I hope so! Customers and suppliers go out of business; widespread shortages occur; natural disasters and political events create havoc in the global supply chain. Do you have inventory positioned close to your customer – owned by you? Owned within your supply chain? Owned by a competitor? Do you even know? I’ve seen companies work out win-win agreements with competitors to succeed.

Do you cross-train? Do you utilize temps to increase or decrease volumes quickly? Can you fill high-skill needs for short-term periods nimbly? How about contractors? Are you stuck with old, limiting rules? Do you have backup suppliers? Do you give your backup suppliers some volume even if it costs more so that you are ready at a moment’s notice? How long is your product life cycle? What worked 5 years ago could be obsolete before it is launched. Re-orient your thinking!

3. Supplement with operational excellence: Bedrock to supply chain strategy is operational excellence. There is no way to be customer focused or responsive if you cannot perform. It’s interesting how often this is overlooked as it is often seen as the “boring” part of the job – blocking and tackling.
How efficient is your supply chain? Think about your supply chain in the same way as you think about the lean transformation of the factory floor (which also can be a key component of your supply chain). How does your spaghetti diagram look? Are you traveling a million miles with a horrifying carbon footprint when you dig into your supply chain?

Do you, your customers, your suppliers and other partners reward, recognize and instill performance management processes to support supply chain execution? Or do you need to find alternatives – even at higher costs, longer distances? Undoubtedly, you’ll be at least 10 times more successful looking for the “right” supply chain partners – and all else will fall into place over time.

Those with a solid supply chain strategy have a competitive advantage over their competition. How can you stand out in the crowd with supply chain competitiveness?

© Lisa Anderson 2013. All rights reserved.

Get on Board the Social Media Train for Supply Chain Success

Thursday, January 3rd, 2013

According to Supply Chain Management World, although social media is playing little role in supply chain strategies in the recent past, it will be of an increasing importance in 2013. Many see opportunities to leverage social media for customer feedback, product innovation and supply disruption. These are 3 vital areas for supply chain success.

In my experience in collaborating with executives of mid-market manufacturers and distributors, there are countless opportunities to leverage social media to optimize your supply chain. I’ve found that those professionals willing to innovate and utilize new technologies to collaborate and extend their network are far more successful than the rest. Which group would you prefer to be in? To read more about ideas to get ahead of the curve, check out my eBook, Leverage Social Networks to Drive Business Results.

© Lisa Anderson 2013. All rights reserved.

Start off 2013 with Innovation & Creativity

Wednesday, January 2nd, 2013

It is an opportune time to think about your strategy for 2013. If you want to succeed, you must innovate!

My cat Smokey proved that “if you don’t know you can’t do it, you just might succeed” – see his feat in the picture (no claws yet he still made it up the tree)!

After working with some highly creative people (such as my R&D Director in my former VP of Operations role and my friend and colleague who is a Caltech PhD), I discovered that even though I would never be considered creative in many respects, there was no reason to lose hope; instead, we need to be creative in our own way! When it came to seeing trends and opportunities in the supply chain where others didn’t, I left my competition in the dust. How are you creative? And how can you leverage your creativity?

I find that getting ideas on what’s possible helps to start the creative juices. Feel free to rummage through my articles for ideas on how you can stand out in the crowd – I have no doubt, there are countless opportunities.

© Lisa Anderson 2013. All rights reserved.

8 Don’ts in Leveraging Social Networks Successfully

Tuesday, October 30th, 2012

I’ve yet to meet a manufacturer or distributor that didn’t want to improve customer service and operational performance – and preferably yesterday. In today’s new normal business environment, it is a tough competitive environment – you must be ahead of your competition in understanding your customers’ desires and provide them at a competitive price while improving margins if you want to thrive.

Leveraging your social networks can help you gain that edge! There are countless ways to leverage social networks and social media to achieve these objectives. Top keys to success (from my ebook, Leverage Social Networks to Drive Business Results) include:

1 Don’t think you’re in the product or service business: You are in the relationship business. I’m hard pressed to think of a profession not focused on relationships in today’s new normal business environment. How do you gain your next customer? How do you get service from your supplier when they are overwhelmed? Do you have your employee’s loyalty? The answer depends on whether you prioritize relationships.

2.  Your relationship isn’t with a company: it’s with a person: It’s quite the challenge to have a relationship with a company yet we all try to pursue it. My customer or client is Boeing or GM. My supplier is Cardinal Healthcare. No. To be successful, your relationship is with Fred Andrews, COO of Acme.

3.  Don’t shout about your products & services: No one has time to listen with all the chaos in today’s information overload work. The way to stand out in the crowd is to create a conversation – in person and on-line.

4.  Don’t tweet or status more noise into the atmosphere: No professional cares about your latest bell, whistle or feat; instead, they care what’s in it for them. Provide value and folks will be interested.

5.  Don’t be singular in communication: Variety is your friend. With all the stimuli available in the new normal business environment, each person is only interested in what’s meaningful to him/her. You must use varying modes of communication to reach your audience. Tweet, post statuses, develop a video, download an audio file, and pick up the phone…

6.  Don’t just talk: Talk is cheap. Listening is critical success factor to succeeding with social networks and social media. How will you modify your conversation to fit the person if you don’t know what he/she needs?

7.  Don’t be mundane: To stand out in the crowd in the new normal business environment, you must be an object of interest. What will make your customers think “I must do business with Fred!”? What will make your employees proud to work at your company? What will make investors think your company is worth considering?

8.  Don’t be complex: There is too much noise in today’s environment to be confusing in your requests and messages. Short and simple stands out from the crowd. Clarity wins the day.

© Lisa Anderson 2012. All rights reserved.

Profit through People

Saturday, October 20th, 2012

I am a supply chain and operations consultant and former executive. Based on my experiences, I have seen many companies look for the “magic ingredient” in how to achieve profitability. Several high-priced consultants and programs (such as Six Sigma, Lean, etc.) later, the company is still searching for the answer. My question is: what really matters to profitability? I think it is going back to the basics.

I’ve found that the basics aren’t often thought of as the key to success. The basics are typically not seen as exciting or “sexy” – when at an industry conference and talking with peers about your company’s profit drivers, do you talk about the latest R&D ideas, latest trendy programs such as Six Sigma or do you discuss the basics – blocking and tackling? Moreover, which seems more interesting to implement on a daily basis? My experience indicates that the basics are often overlooked.

What are the basics?

I see the basics as people and process.

People are often relegated to the HR function, which is rarely included on the senior leadership team, involved in the critical decisions or future strategy sessions. I’ve heard many proclamations that people are our #1 asset from all levels of managers; however, when decisions are made, the people processes are prioritized as last. For example, have you heard “I’m swamped and have no time to develop 90 day goals for Susie”? Or, I’d like an extension on my performance evaluations because I have higher priorities – customer visits, production metrics, loads to ship, etc.? Why do I have to spend an hour a quarter in a team training session? I have too many calls or emails to respond to; I can’t go to the meeting on company vision and goals.

Processes have much the same fate. Have you heard, “I’m too busy to follow all these steps”? Why do I have to determine metrics? I know when the project is successful. Why do I have to fill out forms? It takes too much time. I don’t have time to go to a review meeting on x program; I have 600 emails to review. Why do I have to write up the plan? I know the action steps.

Why do the basics drive profit?

1. People are the thinking power and the executors of the organization.
2. People execute with processes.

How do people and processes drive profit?

1. Share expectations – the only way a company can achieve its goals is if the people know what the goals are, how they can contribute to the goals and how they add value. As simple as it sounds, it is often overlooked. In my experience, I’ve found that a low performing person could be turned around into one of the most valuable assets of the company solely by having clear goals and understanding how he/ she “fits in” to the organization.

2. Reward competence – that sounds obvious; however, it is often much more challenging to implement. When its raises time, all managers tend to want to reward their employees for effort, personality and other attributes instead of performance and results. In order to achieve this, people/ leaders must develop metrics that tie those metrics to the vision and goals of the organization and track progress.

Even though all leaders know that if people are held accountable to results, it motivates everyone – everyone knows who that person is that is “sliding by” and is watching to see what will truly be rewarded, many leaders have difficulty when it comes time to provide feedback and reward based on the criteria. Yet, for everyone watching, it can drive performance to the next level when we “do what we say we will”.

3. Appreciate differences – although this sounds like “motherhood and apple pie”, it is one of the largest factors in driving profit. If you develop a team of people who look like, talk like, and think like you, you’ll work in a comfortable setting; however, you may as well fire everyone and just have you.
We all have strengths and opportunity areas – the key is to build upon our strengths (so we can use them to develop strategic advantages) and surround ourselves with others who have a strength in our areas of opportunity. This will undoubtedly create debate and uncomfortable and frustrating team meetings; however, it will also create an agile, well-rounded team that will find the avenues to driving profit that you would never find with one viewpoint.

When I was being interviewed for my former role of VP of Operations by an investment banking group, they interrogated me endlessly about providing them examples of how I was creative. After coming up with 3 or 4 examples of the best I had to offer in creativity (which was more along the lines of optimizing vs. creativity), I merely said “if I was expert in every aspect of the business, I wouldn’t need a team”. In the end, my team desired none of my creativity skillset.

Filling the creativity through other team members (taking advantage of team diversity) was one of the strongest points of the team as I had challenges in getting my R&D leader to take time to execute after thinking of 18 new product features per day that were “essential to provide the customer”, understanding what my Purchasing leader was talking about when he thought of 200 options on how we could partner with raw material suppliers so that we could reduce cost while maintaining quality and relationships and learning fast enough to absorb the endless knowledge my HR leader had on how we could drive profitability with our #1 asset – the people.

4. Follow-up - again, one of the simplest concepts yet rarely utilized as a tool to drive profit. It doesn’t require fancy computer programs, palm pilots etc. One of the most effective skillsets is keeping a simple list of follow-up’s/ to-do’s. Ask questions, find out what is working, why, who, what, when, where, and how. Follow up ties into point #2 above – how do you reward performance if you don’t know if results are achieved? How do you turn around poor performance? Provide feedback – timely, with examples, and make sure the person knows you’ll follow up again. I was fondly referred to as a “pit terrier” in my career – relentless in follow-up, both positive and corrective.

Once the people elements are in place, processes compliment them. Implementing processes boils down to planning, executing, auditing and standardizing. Again, the key to success ties back to people. One of the advantages of this “magic ingredient” is its simplicity. Establish clear goals/ expectations, reward based on performance, appreciate differences, and rigorously follow-up. Then, profits follow. Why? Profit = delivering customer expectations/ growing revenue and reducing operational costs. And, how well you deliver those results relates back to people and processes. It may not be “sexy”, but it “works”.

© Lisa Anderson 2012. All rights reserved.

Supply Chain Management – Drive a Competitive Edge

Saturday, October 13th, 2012

Is your company focused on leveraging supply chain management to drive a competitive edge? You should be!

The best are….. Just listen to a Stanford expert: “Our research shows that more and more companies are using supply chain excellence as a means to create value and competitive advantage,” said Hau Lee, PhD, chair of SCM World and Thoma Professor of Operations, Information and Technology at Stanford University.

There are countless ways to develop a supply chain edge. Have you thought about how you utilize inventory strategy? How about your operations strategy? Sales & operations planning? Demand-driven MRP? To read about these and several other topics, take a look at my articles and publications webpage www.lma-consultinggroup.com/articles.html.

© Lisa Anderson 2012. All rights reserved.

Catch the Wave on Customer Collaboration

Wednesday, September 26th, 2012

Customer collaboration is always a good idea; however, leveraging customer collaboration during challenging economic times can be one of the keys to success.

1. Pick up the phone - some of the largest successes I’ve seen result from simple yet critical conversations. It can be as simple as calling a customer to discuss current business and to stay in touch.

2. Win-win - remember to look for win-win opportunities in your conversations / meetings with your customers. Two heads are typically better than one – take advantage of already existing relationships to find win-win opportunities to increase business/ profitability.

3. Watch trends – although elaborate forecasting programs can result in increased business and/or improved efficiencies throughout the supply chain, watching and proactively managing to a simple trend line can many times be just as effective.

4. Joint programs – there are many opportunities to develop programs with your customers to share freight/ transportation costs, improve service to your joint end customers (if applicable), collaborate on packaging opportunities, improve efficiencies, tightly manage inventory, etc.

5. Think about value – instead of focusing on selling, think about how to provide value to your customers. How can you add value to your customer’s business? Focus on providing value and you’ll likely end up with win-win results.

© Lisa Anderson 2012. All rights reserved.